The Biomass Ring Die Pellet Mill integrates innovative engineering with state-of-the-art manufacturing technology, designed for round-the-clock operation in the toughest conditions. With capacities ranging from 1 to 5 tons per hour, these mills ensure reliable performance to meet demanding production requirements.

​Output capacity varies based on the material's unique properties.

The Tear Drop Design Hammer Mill is a heavy-duty machine ideal for tough applications in feed production, biomass processing, and wood pellet manufacturing. Its unique design enhances material flow and reduces clogging, while varying capacities cater to different material characteristics. Built for durability with robust components, it efficiently handles diverse grinding needs across multiple industries.

The Rotary Drum Chipper Shredder efficiently reduces timber logs, biomass residues, EFB, off-cuts, and sawmill waste to the desired input size. Equipped with a drum featuring multiple blades, it precisely cuts materials, while internal screens ensure chips are shaped and sized according to preset specifications. Any oversized material is reprocessed until it meets the required dimensions. Tonnage capacity depends on the characteristics of the materials being processed.

Pellet Cooler is essential for biomass pellet plants, providing efficient cooling to ensure safe, high-quality products. Utilizing counter-current airflow, it effectively lowers pellet temperatures from 70-90 °C to just 5-10 °C above ambient levels. This innovative design enhances product quality while maintaining optimal conditions for storage and handling.

Ribbon Mixer is expertly designed for biomass pellet plants, adept at handling diverse biomass materials with varying densities and shapes. Crafted from high-quality raw materials and sourced components like gearboxes and motors from trusted suppliers, it boasts a robust and sturdy construction. With a mixing capacity of up to 20 TPH, this mixer ensures exceptional durability and efficiency for all your biomass processing needs.

The Biomass Flash Dryer, also known as a pneumatic or sawdust dryer, is crucial for efficiently processing wood powder and other low melting point materials like wood chips and flour. It offers rapid drying times of just 0.5 to 5 seconds, ensuring high thermal efficiency while maintaining product quality. With its large drying intensity and wide application range, this dryer maximizes productivity with minimal investment and energy consumption, making it an ideal pre-treatment solution for pellet mills and briquette machines.

Pellet Mills from PelletIndia are meticulously refurbished to meet high standards, ensuring long-lasting performance in pelleting production. Each mill undergoes rigorous testing at our factory to guarantee quality and reliability. The range includes models like the SYS 7900, 7700, 3000, and 2000, with capacities from 1 TPH to 5TPH, suitable for wood, biomass, and feed applications. With various die sizes and motor options available, these mills cater to diverse operational needs efficiently.

Biomass Pellet and Chips Storage Silos offer a safe and efficient solution for the wood pellet, wood chips, and feed industries. Designed for various wood types—including Pine, Cedar, Oak, and more—these silos ensure flexible compliance with storage specifications. With capacities ranging from 1.0 ton to 1,000 tons, they provide robust and reliable storage for your biomass materials, enhancing operational efficiency in production plants.

Biomass briquette crushing and breaking solutions feature advanced technologies, with the PelletIndia Twin (Double) Screw Breaker (Crusher) standing out as a key innovation. Engineered for efficient briquette breakdown, this system ensures precise and reliable crushing performance for a variety of biomass materials.

Fully Automatic Wood, Feed, and Biomass Pellet Making Machines, available in mobile, containerized, and conventional plant formats. Designed for efficiency, these systems require minimal land and only two operators per shift, eliminating the need for additional buildings. They are compatible with a wide range of biomass raw materials, including bagasse, coconut waste, rice husk, and more. Experience the simplicity that drives productivity in your pellet production process!

The Hydraulic Moving Floor systems by PelletIndia.com are designed for efficient biomass pellet processing and boiler feed applications. Featuring various carrier systems, these floors allow wheel loaders to easily fill the storage system at any stage of operation. The push floor carriers glide on steel rails embedded in concrete, utilizing a two-way hydraulic cylinder for precise material transport in one direction. This innovative design ensures accurate discharge rates, enhancing overall operational efficiency.

Designed to handle all types of biomass materials, regardless of density or shape, this equipment is ideal for biomass pellet plants. Built with high-quality raw materials and components from trusted suppliers, it ensures a robust, durable, and sturdy performance. With a handling capacity of up to 16,000 m³/hr, it complies with ATEX regulations for hammer mills, while its space-efficient design optimizes floor usage.

The Mobile Pellet Plant, with a capacity of 1-2 tph, is designed to process a variety of biomass materials such as wood, sawdust, corn stalks, and straw, for producing wood fuel pellets or animal feed. Ideal for farm managers or users needing a flexible solution, this mobile plant offers an all-in-one, compact system. Why Choose a Mobile Pellet Plant? Unlike a standalone mobile pellet mill, which is perfect for small-scale, home use, the mobile pellet plant is for those seeking to establish a pelletizing operation with 1-2 tph capacity. It’s especially useful for small factories or users with limited budgets, offering a modular, customizable setup. Compared to a conventional pellet plant, the mobile pellet plant offers greater flexibility and automation while being space-efficient. While conventional plants can reach capacities of 1-20 tons for large-scale production, the mobile pellet plant is designed for smaller-scale operations requiring mobility and lower initial investment.

A conventional biomass pellet plant is a stationary facility designed for large-scale production of biomass pellets. Equipped with advanced machinery, these plants convert biomass feedstock into pellets for various energy and industrial applications.

Biomass pellets are commonly used for power generation as a renewable fuel source in biomass power plants, generating both heat and electricity. They are also utilized for industrial heating, providing a sustainable alternative to fossil fuels, and for residential heating in pellet stoves and boilers, offering an eco-friendly heating solution. Additionally, biomass pellets are suitable for commercial heating in institutions, schools, hospitals, and other facilities. In conventional power plants, biomass pellets can be co-fired with coal to reduce emissions, promoting the use of renewable energy. These pellets also serve as feedstock for industries producing wood panels, pulp, paper, and other bio-based products, and can be exported to meet international renewable energy demands. Conventional plants can process agricultural residues like crop straw and husks, turning them into valuable biomass pellets. T

he advantages of conventional biomass pellet plants include high production capacity to meet large-scale energy needs, economies of scale that lower the cost per pellet, and an efficient pelletization process powered by advanced machinery that ensures consistent quality. Automation and technology integration optimize production and reduce manual labor. Large-scale production ensures market stability, while stringent quality control measures and certifications guarantee that the pellets meet industry standards. These plants are a long-term investment in sustainable energy and contribute to local job creation through plant operations and maintenance.

A boiler fuel feed system is essential for delivering fuel to the boiler efficiently and reliably, directly influencing boiler performance. A well-designed and maintained system ensures a steady and controlled fuel supply, leading to consistent combustion and stable boiler operation. By delivering fuel at the correct rate, the system optimizes combustion, enhancing fuel efficiency and reducing emissions. This precise fuel delivery minimizes waste, contributing to cost savings and environmental sustainability.

Modern fuel feed systems are often automated, adjusting to demand and load changes for optimal performance. They are compatible with various fuel types, such as biomass, coal, oil, or gas, allowing flexibility based on fuel availability and costs. Additionally, these systems reduce downtime by preventing fuel supply interruptions and improving overall safety through features like flame monitoring and fuel shut-off mechanisms.

Advanced fuel feed systems offer precise fuel metering, ensuring accurate control over fuel flow for optimal combustion conditions. They are designed for easy maintenance, with accessible components and inspection points to simplify routine tasks. The adaptability of the system allows it to adjust to boiler load changes, ensuring efficiency during fluctuations. Integration with boiler controls further optimizes system performance, while compliance with environmental regulations is ensured through well-regulated combustion processes that lower emissions. A reliable fuel feed system enhances the safety, efficiency, and longevity of boiler operations, making it a key component in any combustion system.

RDF, SFR, and RPF pellets and briquettes are key elements in waste management and renewable energy, each with distinct characteristics.

RDF (Refuse Derived Fuel) is produced from processed municipal solid waste (MSW) like plastic, paper, textiles, and wood, with non-combustible materials removed. It can be compressed into pellets or briquettes, making it easier to handle and transport. RDF is commonly used as a fuel source in power plants, cement kilns, and other industrial applications.

SFR (Solid Fuel Recovered) is similar to RDF but has a higher calorific value due to additional processing and separation of combustible materials. It consists mainly of paper, plastic, and wood waste, and is primarily used in industrial boilers and power plants.

RPF (Refuse Paper Fuel) is made specifically from processed paper waste, boasting a higher energy density than RDF and SFR. It is commonly used in power plants and industrial boilers, often blended with other fuels for increased efficiency.

Pellets and Briquettes are compressed forms of fuel made from RDF, SFR, or RPF. Pellets are smaller and cylindrical, while briquettes are larger and come in shapes like cubes or logs. Both forms offer advantages in terms of improved storage, handling, and burning efficiency, making them more practical than loose waste materials for energy production.

Napier Grass Dewatering Press Technology offers a breakthrough in biomass processing, particularly for the highly sustainable Napier grass. As the demand for greener energy grows, efficient dewatering becomes crucial, and our innovative system is designed to meet this need.

Efficiency Redefined: Our cutting-edge technology excels at removing moisture from Napier grass, significantly improving its quality for further biomass processing.

Robust Design: Built for durability, the dewatering press delivers consistent, high-performance results even in challenging environments.

Adaptability: Whether for small-scale use or large industrial applications, this versatile system is designed to meet diverse operational requirements, enhancing productivity and sustainability.

The Wood Biomass Screening System is designed to handle capacities ranging from 1 TPH to 10 TPH, making it ideal for separating oversize materials, wood offcuts, stones, and foreign objects in biomass processing.

Design: Built with a heavy-duty structural steel main frame for durability, the system includes sub-frame assemblies for added support under heavy loads. The loading hopper allows raw material discharge, while the rotating screen drum effectively separates materials. Finished materials pass through the screen into the discharge hopper, and oversized materials flow forward for manual handling.

Operation Flow: Raw materials are fed into the loading hopper, where the rotating screen drum facilitates the separation. Finished materials are conveyed by a belt conveyor to the Moving Floor, while oversized items are stacked for manual processing.

Key Advantages: Offering efficient screening for various capacities, this robust system simplifies the handling of oversized materials and is perfect for wood biomass processing, ensuring reliable performance and versatility in separating wood offcuts, stones, and foreign materials.

The Auger Conveyor, with a capacity range of 1 TPH to 20 TPH, is specifically designed for efficient handling of biomass materials. It is capable of transporting a wide variety of bulk materials, including wood chips, sawdust, rice husk, wheat straw, bagasse, Napier grass, corn stalks, coconut husk and shell, coffee husk, peanut shells, cotton stalks, palm husk, forestry waste, mulberry sticks, sunflower stalks, bamboo dust, sugarcane leaves, and paddy straw.

Engineered for durability and reliability, this conveyor ensures smooth and continuous transport of biomass, making it ideal for use in bioenergy and agricultural industries. Its design provides flexibility to handle a wide range of biomass materials with different densities and textures, ensuring efficient operation across various processes.

​The Automated Napier Grass Feeding System is an advanced solution designed to improve biomass processing efficiency. Featuring a hopper with a special spiral mechanism, it prevents fibrous biomass like Napier Grass from clogging or settling, ensuring smooth and continuous feeding into biomass pellet plants. With a capacity of up to 10 tons per hour, it reduces manual labor while increasing productivity. Equipped with advanced automation technology, sensors regulate the material flow, minimizing blockages. Built from durable materials like stainless or mild steel, it offers long-lasting performance and requires minimal maintenance, making it ideal for large-scale biomass production operations.

The SYS Biomass Carbonization Facility represents the next level in biomass conversion technology. The system provides a sustainable pathway for transforming waste biomass, including wood chips, sawdust, and other agricultural residues, into valuable products such as biochar, syngas, and wood vinegar. The plant's modular design facilitates easy installation, making it highly adaptable to different production scales while optimizing energy utilization and minimizing the environmental footprint.

​The carbonization facility operates continuously, with an output capacity ranging from 1 to 3 tons per hour, depending on the model used. With robust components made of 304 stainless steel and PLC-controlled automation, the SYS facility offers superior performance, reliability, and ease of use for biomass processing.

The Dual Track Ring Die is an advanced technology that improves biomass pellet production by utilizing a dual roller system. It reduces power consumption, enhances equipment longevity, and ensures consistent pellet quality with increased material retention. This design is ideal for sustainable, high-capacity pellet production.

This innovative solution is engineered to optimize energy efficiency and production output in biomass pellet mills. The dual independent rollers ensure a long push per die revolution, resulting in lower power consumption and superior pellet quality. It sets a new standard for eco-friendly processing.