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PelletIndia’s 5 TPH Fully Automated Biomass Pellet Plant is a cutting-edge facility designed for high efficiency, minimal human intervention, and consistent pellet quality. This real-world setup integrates smart automation, heavy-duty equipment, and an energy-efficient layout to ensure 24/7 operation with only 2 operators per shift.

🔧 Key Machinery in the 5 TPH Fully Automated Pellet Plant:

1. Hydraulic Moving Floor – Automatic raw material feeding from bulk pit to conveyor.
2. Feeding Hopper with Level Sensors – Controls flow rate to the vibrating screen.
3. Vibrating Screen – Removes impurities from biomass.
4. Chain Conveyor System – Heavy-duty transport for raw material across the layout.
5. Flash Dryer (Optional: Rotary Dryer) – Reduces moisture to optimal levels for pelletizing.
6. Magnetic Separator – Extracts ferrous materials for equipment protection.
7. Tear Drop Hammer Mill – Pulverizes raw biomass into fine particles.
8. Air Aspiration System – Reduces dust, increases hammer mill efficiency.
9. Ribbon Mixer – Ensures uniform blending of raw material for consistent pellets.
10. Feeder Dosing System – Automatically meters material into the pellet mill.
11. Ring Die Pellet Mill – Core machine; produces uniform, dense 6–8 mm pellets.
12. Pellet Cooler (Counter-Flow Type) – Brings pellet temperature close to ambient.
13. Screening & Dedusting Unit – Removes fines from finished pellets.
14. Conveyors to Storage – Transports pellets to silos or jumbo bag stations.
15. Jumbo Bag Filling Station – Automated bagging and weighing system.
16. Centralized Control Panel (PLC + HMI) – Full plant monitoring, automation, alarms, data logging.

🌍 Layout Features:

• Modular Design: Easy maintenance and expansion.
• Fully Enclosed Conveying: Dust-free environment.
• Optimized Flow Path: Reduces energy usage and transport time.
• Energy-Efficient Motors & VFDs: Lower operational cost.

💡 Labor & Efficiency Highlights:

• Only 2 operators needed per shift.
• Remote monitoring and automatic alerts via PLC/HMI.
• Auto-start/stop sequencing reduces downtime and manual errors.
• Pre-installed sensors optimize drying and pelletizing based on moisture and feed rate.

📞 Contact Us for Biomass Solutions
📍 Servoday Plants & Equipments Ltd
📞 +91 9427210483 | +91 9427210484
📧 sanjay@servoday.in
🌐 www.PelletIndia.com
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483

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