Ingredients (Per 100 kg Batch):
Napier Grass (dried and ground): 50 kg - Rich in fiber and energy forms the base of the pellet.
Maize/Corn Meal: 20 kg - High energy enhances palatability and overall energy content.
Soybean Meal: 15 kg - Provides high-quality protein for growth, lactation, and overall health.
Wheat Bran: 10 kg - Adds fiber, moderate protein, and helps bind the ingredients.
Molasses: 3 kg - Improves taste, provides extra energy, and acts as a natural binder.
Mineral Premix: 1 kg - Supplies essential vitamins and minerals like calcium and phosphorus.
Salt: 1 kg - Enhances feed intake and balances electrolytes.
Pellet Mill Processing Instructions:
Preparation:
Chop and dry Napier Grass to approximately 15% moisture content, then grind into a fine, consistent particle size. Ensure all other dry ingredients are ground uniformly for even mixing.
Mixing:
Combine all dry ingredients (Napier grass, maize meal, soybean meal, wheat bran, mineral premix, and salt) in a mixer. Gradually add molasses while mixing to coat all ingredients thoroughly. Avoid over-wetting and aim for a crumbly, evenly coated texture.
Pelleting:
Use a 6-8 mm die for cattle feed, 4-6 mm for goats and sheep, and 3-4 mm for young livestock. Adjust temperature and pressure settings as per the pellet mill’s manual to ensure optimal binding. The pellets should have appropriate density and durability. After extrusion, allow pellets to cool and dry until the moisture content stabilizes at 10-12%.
Storage:
Store finished pellets in a cool, dry area and use within 2-3 months to maintain nutritional quality and prevent mold growth.
Nutritional Analysis (Approximate):
Crude Protein: 12-14%
Crude Fiber: 20-25%
Energy: 2200-2500 kcal/kg
Calcium and Phosphorus: Balanced
Mineral Premix Composition (Per 1 kg):
Calcium & Phosphorus: Supports bone strength, milk production, and metabolic functions.
Salt: Improves palatability, nutrient absorption, and electrolyte balance.
Magnesium: Necessary for enzyme functions, nerve transmission, and muscle relaxation.
Trace Minerals (Copper, Zinc, Manganese, Iron, Iodine): Supports immunity and health.
Vitamins A, D, E: Vital for vision, immunity, bone health, and antioxidant protection.
Recommended Pellet Sizes by Animal Type:
Cattle (Adult): 6-8 mm - Large pellets aid in rumination.
Goats and Sheep: 4-6 mm - Medium-sized pellets ensure easy consumption.
Young Livestock: 3-4 mm - Smaller pellets suit smaller mouths and digestive systems.
Poultry: 2-3 mm - Ideal for chickens, especially young birds.
Fish & Aquaculture: 1-2 mm (fingerlings), 3-4 mm (adult fish) - Pellet size prevents disintegration in water.
Supporting Resources for Formulation and Processing:
Scientific guidelines such as FAO Feed Formulation Guides for tropical forage like Napier grass and NRC guidelines for livestock nutritional needs can be followed. Nutritional analysis to verify crude protein, fiber, and mineral levels, as well as pellet durability tests, is recommended to ensure quality. Use machinery manuals for optimal performance of the pellet mill and other equipment. Consulting nutritionists and reviewing case studies can provide practical insights into Napier grass feed utilization.
For more information:
Servoday Plants & Equipments Limited
Phone: +91 9427210483
Email: sanjay@servoday.in
Web: www.PelletIndia.com, www.GrabsIndia.com
